Basic concepts of brushless motor
According to the structure and working principle of the motor, we can divide the motor into the brushless motor, inner rotor brushless motor and outer rotor brushless motor.
Brush
motor: also known as DC motor or carbon brush motor, it is the oldest motor
type and the most numerous motor type by far. When the motor is working, the
coil and commutator rotate, while the magnetic steel and carbon brush does not
rotate. The alternating change of the direction of the coil current is
completed by the commutator and brush rotating of the motor. This kind of motor
has the advantages of relatively low cost, high torque, simple structure, and
easy maintenance. However, due to structural limitations, so the shortcomings
are also relatively obvious: 1, mechanical commutator sparks caused by the friction of the commutator and the brush, electromagnetic interference, noise,
short life; 2, complex structure, poor reliability, many failures, the need for
frequent maintenance; 3. Due to the existence of a commutator, the further
decrease of rotor inertia is restricted, which affects the dynamic performance.
So in the mold field is mainly used at slow speed and insensitive to the vibration of the car model, the ship model above rarely uses a brush motor.
Brushless
motor: this is a brush motor industry, in addition to outside to use most
of a motor, brushless dc motor without the use of mechanical brush device,
using square wave self-control type permanent magnet synchronous motor, with
hall sensor to replace carbon brush and commutator rotor in ndfeb permanent
magnet materials, the performance has a great advantage compared with the
general traditional dc motor. With high efficiency, low energy consumption, low
noise, long life, high reliability, servo control, step-less frequency
conversion speed regulation and other advantages, as for the disadvantage......
Is more expensive than the brush, not good maintenance, widely used in the model
aircraft, high-speed car model, and ship model.
However,
a single brushless motor is not a complete power system, brushless basically
must be controlled by the brushless controller, that is, electric adjustment to
achieve continuous operation. Ordinary carbon brush motors rotate windings,
while brushless motors rotate magnets regardless of their external or internal
rotor structures. So any motor is composed of a stator and a rotor.
The stator of the brushless motor is the part that generates the rotating magnetic
field and can support the rotor to rotate. It is mainly composed of silicon
steel sheet, enameled wire, bearing, and supporting parts. The rotor is a part
that is rotated by the action of the stator rotating magnetic field, which is
composed of a rotating shaft, a magnet, and a supporting part. In addition, the
pole logarithm of the stator and rotor also affects the speed and torque of the
motor.
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